During the production of Panetti, just like preparing the pastry of a cake, Panetti’s paste is also prepared. The main material and supplementary materials are homogenously mixed in a mixer according to its formula. This paste prepared is then put into the moulds and baked under the pressure of 2 Tons and at 170 Cº for approximately 30 minutes. The production ends with blowing up of the material by using the instant cooling method. Owing to this procedure, the unique cell structure of Panetti is formed.

The cell structure of Panetti, as the New Generation Insulation Material, is Cross Linked and Closed. Cross Linked Cells, created with the blowing up of the material during the production phase, do close by absorbing the air we breathe during the cooling period.

Panetti Insulation Materials, owing to the Cross Linked Closed Air Cells contained in the material, have high level of insulation ability. They do not contain any chemical gases, like the other insulation materials, is also not harmful to the human health.

The internal structure of Panetti Insulation Material, as monitored by Izmir Institute of Technology (IYTE) Material Research Center (MAM), has a homogenous sequencing.

According to the results of the monitoring, conducted by IYTE MAM with a Scanning Electron Microscope (SEM), 40 million Cross Linked Closed Air Cells are contained inside 1 m² of our product coded PN2.5 that has a thickness of 2.5 mm. It was determined by Izmir Institute of Technology Material Research Center that 80 million Cross Linked Closed Air Cells are contained inside PN5, our product with a thickness of 5 mm, whereas approximately 128 million Cross Linked Closed Cells are contained inside our product coded PN8 that has a thickness of 8 mm.

PN2.5 (2.5 mm Thickness) 1m² = 40.000.000 Cross Linked Closed Air Cells
PN5 (5 mm Thickness) 1m² = 80.000.000 Cross Linked Closed Air Cells
PN8 (8 mm Thickness) 1m² = 128.000.000 Cross Linked Closed Air Cells

According to the results of the calculations again performed by IYTE MAM, the dimensions of the closed air cells, which constitute the structure of Panetti, were determined as 1/10 of a Head of a Pin.

New Generation Insulation Material Panetti, is produced as a wedge with a 40 mm thickness. Every Panetti product actually constitutes a section of the main product since it can then be reduced to the thicknesses of 2.5 mm – 5 mm and 8 mm by splitting. It is because of this condition; it can be seen that the surfaces of the Panetti products, when examined by using a Normal Microscope, is actually not smooth but, conversely, has a porous texture like a Pumice Stone.

This uneven surface, just like the appearance of a pumice stone, is actually composition of the Cross Linked Close cells that are separated from the middle. Even though, the adhesion of the Panetti products to a surface or adaptation of another material on the top seems like impossible at a first glance, the adhesives and plastering materials can adsorb very easily on the top of the products because of their uneven surfaces.